Applying large-scale 3D Printing and Digital Twin technologies to the factory floor

The path towards electrification requires significant investment, changes to technologies, development processes and even organizational structures. This introductory webinar will reveal Altair's simulation- and data-driven design tools to accelerate all electrification projects by helping to make good decisions early. The session will cover solutions for the design of the various parts of electric drive systems, from the battery to the wheels; while considering system integration and the architecture changes that must be made at vehicle level to build innovative energy efficient electric mobility solutions.

Engineers and Designers are under constant pressure to lightweight components, reduce cost, improve quality and increase the throughput of manufacturing. As additive manufacturing (AM) has become more widely adopted, there has been the promise of being able to take full advantage of weight saving opportunities offered by topology optimization and the freedom of geometry offered by AM. The reality is that design, manufacturing and geometry constraints still exist and vary dependent on the AM technology utilized.

Altair offers a unique set of simulation tools to evaluate product feasibility, optimize the manufacturing process, and run virtual try-outs for several subtractive and additive manufacturing processes, including casting, injection molding, metal forming, extrusion, and 3d-printing. In this session, users will learn how to validate designs early in the manufacturing process with the simplicity and affordability of the Inspire family of products.

The motion module included in Altair® Inspire™ enables engineers to evaluate the dynamic response of products and optimize their performance. Dynamic motions of complex systems are easily generated, automatically identifying contacts, joints, springs, and dampers. Motors and actuators can be added and tuned interactively. In this session, you will learn how to simulate complex mechanisms, extract loads, and run analysis and optimization on individual mechanical components.  

Applied early in the product development lifecycle, Altair® Inspire™ accelerates the creation, optimization, and study of innovative, structurally efficient parts and assemblies. Powered by Altair OptiStruct®, the industry standard for topology optimization, Inspire provides a simple, physics-based workflow for generative design of lightweight, manufacturable products. In this session, you will learn about different topology options including optimization objectives, stress and displacement constraints, manufacturable parameters, and design interpretation with PolyNURBS.

Altair simulation-driven design changed product development forever, enabling engineers to reduce design iterations and prototype testing. Discover how Altair® Inspire™ enables rapid design iterations through simplified modeling workflows to help deliver manufacturable, optimal designs early. Investigate structural and modal analysis on a model and visualize displacement, factor of safety, percent of yield, tension and compression, von Mises stress, and major principal stress with speed and accuracy.

During this webinar, we will showcase a unique and game-changing simulation technology for structural analysis that can augment and complement established design and PLM processes. Built from the ground up to handle large, complex models, Altair SimSolid provides fast and accurate simulation results – unmatched in the industry – to drive early and timely design decisions.

In this workshop, you will learn how Altair Compose and Altair Activate can be used to represent mechatronic systems using holistic functional simulation and will get insights in various case studies. One tool for performing calculations and manipulating and visualizing data, including CAE and test results, is Altair Compose - an all-in-one environment that enables a wide range of mathematical operations. It also supports process automation and scripting for recurring calculations. Using multidisciplinary system simulation, Altair Activate enables customers to understand the overall system behavior of their product earlier and evaluate important interactions between components and subsystems. The combination of signal-based and physical modeling forms the basis for end-to-end use throughout the development lifecycle - from early concept through detailed design to hardware-in-the-loop (HIL) testing.

Advancements in 3D printing and design optimization for additive manufacturing (AM) is changing the industry’s overall approach to product design. This webinar features Altair Inspire™ a solution for designing parts through additive manufacturing and Amphyon, a complementary partner tool available through the Altair Partner Alliance. Through a combined workflow we’ll demonstrate an alternate and more efficient approach towards generative design. Instead of manufacturing the part, a process simulation in Amphyon is conducted to predict the impact of the AM process to the design. This feedback is then used to optimize design further and improve the manufacturing process by essentially fixing the defects early in the design process.

המיט-אפ מקוון עם המומחים בתחומי האופטימיזציה הטופולוגית התקיים ביום רביעי 25 לנובמבר. רוב עלות המוצר נקבעת בשלבים הראשונים של התכן; הבעיה שבשלבים אלו הידע על התנהגות החלק במוצר היא בסיסית, ובמיוחד אופן השתלבותו הפונקציונלי. השימוש באופטימיזציה טופולוגית מספקת למתכנן בין-היתר כלי איכותי המאפשר לבצע את התכן על בסיס נקודת העבודה האופטימלית. האופטימיזציה הטופולוגית תורמת להבנת התנהגות החלק במצבים שהאינטואיציה ואפילו הניסיון ההנדסי איננו יכולה לחזות. השימוש באופטימיזציה הטופולוגית חוסך סבבי תכן ומאפשרת לבחון/לבחור את טכנולוגיית הייצור. אם בתכן 'מסורתי' המתכנן יוצר את גיאומטריית המבנה ובודק עמידה בדרישות בתכן, בתכן מבוסס אופטימיזציה טופולוגית המתכנן מגדיר את האילוצים והיעדים ומקבל את המבנה האופטימלי. מסתבר שהשקעה של זמן מועט בביצוע האופטימיזציה הטופולוגית בשלב הראשוני של התכן חוסכת זמן וכסף רב. האופטימיזציה משמשת דה-פאקטו כ'מכונת קונספטים' עוד לפני תחילת ביצוע התכן. ההרצאה תסקור ותדגים את השימוש בגישה בתהליכי הפיתוח ברפאל באמצעות תוכנת INSPIRE .

Designing consumer electronics for mass production requires a team of experts focusing on various aspects of design and manufacturing process. With a fragmented engineering process, exchange of models and information can cost valuable time in a competitive landscape. This webinar presents Altair’s unique Simulation Driven Design platform will shorten your design cycle, time which is pivotal to a company’s success.

Altair Expert CAE platform includes high end CAE tools for CAE experts to any simulation, computational fluid dynamics (CFD), finite element analysis (FEA) or electromagnetics are only a few examples which needs your business might have. In this webinar, you learnt how Altair linked the two different worlds of designers and CAE specialists in a smart way within the same intuitive easy GUI on the same database. Both worlds can work on the same database with no need to do work twice or lose information in the development process.

Altair Inspire is an easy-to-use rapid simulation solution for design engineers. It enhances the concept development process by enabling simulation-driven design to increase your product’s efficiency, strength and manufacturability. In this webinar, we showed how Altair Inspire Polynurb Technology had been used to redesign optimized structures inuitive and fast. The geometry had been used for notch stress optimization before the we see how the manufacturability will be validated for a 3D printer and casting design.

Complex devices such as surgical robots, autoinjector etc go through several validation and verification phases that can increase product development time. The interconnected devices also pose a challenge for model exchange and collaboration.​ This webinar presents Altair’s model-based development (MBD) platform to drive fast development for smart connected systems. Explore more by combining mechanical models with electrical models leveraging multi-disciplinary simulation.

Altair Inspire Topology Optimization is the world's leading tool for topology optimization, including advanced manufacturing constraints to create production-ready solutions to real-world challenges. In this webinar, we showed how Altair Inspire Optimization technologies provides the foundation on which our customers are able to develop with an easy and intuitive toolchain completely new ways to solve their daily challenges. In terms of component design and manufacturing processes.

Altair Inspire Motion is a dedicated multi-body dynamics (MBD) tool with a robust contact algorithm. It is capable of handling systems with large degrees of freedom and offers a reliable and fast solution. In this webinar, we showed how Altair Inspire Motion had been used to determine loads in the system and is seamlessly coupled with other Altair modeling tools like Altair Inspire Structure and Altair Activate for control simulation to create dynamic motion analyses of complex mechanisms and use these dynamic loads as load cases for optimization.

Medical devices of all kinds must be designed to withstand the structural and operational requirements associated with normal use, drop, and misuse, all while balancing weight and cost considerations. This webinar presents Altair’s workflow to enable simulation of structural, thermal, and fluid properties coupled with electromagnetics, and mechatronics in an integrated Multiphysics environment.

With Altair Inspire Motion we can link components of a mechanism together using various types of joints and contacts to simulate the real-world connections in an assembly.

This webinar will take you through the concept and roadmap phase, all the way to the manufacturing process - all within Altair Inspire and Inspire Print 3D, a revolutionary generative design and 3D printing simulation environment that solves real world production challenges. Learn how to rapidly visualize production defects, rectify problems to avoid downstream production issues, save product weight, reduce material consumption and cost all through the use of intelligent complementary design technologies.

A good Design is not complete unless it meets desired performance and qualifies for efficient manufacturing. Design of sheet-metal components demand the following, From a Design perspective - if sheet-metal can be used for intended design, their sizing & shape, choice of material, weight and cost. From Manufacturability perspective - manufacturing feasibility of the designed shape, allowable thinning and wrinkling limits, addressing process constrains and importantly forming feasibility. Leveraging Simulation to drive the design as it unfolds at the concept generation stage, helps design engineers to accrue downstream benefits upfront.

Learn how Activate serves as Altair’s open integration platform for multi-disciplinary system simulation involving mechanical dynamics, controls, hydraulics, thermal effects, electronics, electromagnetics, and more. 1D diagrams can be built using either a signal-based approach or a physical modeling approach based on the Modelica and SPICE standards or both. Hybrid simulations can involve continuous time and discrete events. Models can be linearized for analysis in the frequency domain. Mixed models combining 1D+3D can be constructed and simulated by using the Functional Mockup Interface (FMI) standard. All tools are built-in; no extra-cost add-ons are required.

In order to improve low-frequency truck ride comfort, it is important to derive optimal Cab/Chassis Suspension & Damping values by evaluating the vehicle vibration characteristics caused by road surface condition. In this study, the ISO 8608 standard road profiles are implemented using Compose and MotionSolve. The vibration characteristics and the effect of design parameters are studied. The ride comfort performance is evaluated using the ISO 2631. Heavy Duty Truck (10x4 Cargo, Payload 25ton) is constructed with a flexible multi-body dynamics model using MotionSolve. The Quarter Car and Half Car’s vibration models are constructed with Compose and MotionSolve and the possibility of preliminary ride comfort evaluation was studied.

Using Topology Optimization to Create Manufacturable Product Designs Generative design is one of the hottest buzzwords in the product development world. You've seen the organic structures and promises of material reduction and cost savings, but how and when do you apply these principals to your design process, and how to you ensure that those designs can actually be manufactured? Find out how manufacturers like American Axle are leveraging generative design to improve real-world, in-service products using both traditional and advanced manufacturing processes.

Driving designs that are cognizant of the downstream manufacturing processes Increasing manufacturing costs and stiff competition coupled with low profit margins are posing tremendous challenges to extrusion companies, especially automotive and aerospace industries. One way the leading companies stay ahead of the competition is by reducing the product development time and production costs through virtual testing. Design engineers and analysts use CAE software to analyze and validate die designs and thereby reduce/eliminate costly die trials. This webinar explains how extrusion simulation framework provides an easy to use CAE environment to: - Validate extrusion die designs - Optimize process conditions - Identify potential defects and correct them before becoming critical problems

Introducing electric traction in automotive brings new challenges for the design of electric machines. Nowadays designers have to consider increasing constraints like efficiency, temperature, weight, compactness, cost but also stricter regulations, while reducing time to market. Fortunatly, Altair proposes disruptive methodologies to make relevant choices in the early stage of the design, based on numerical simulation and optimization techniques. Once the machine has been selected and designed in Altair FluxTM this webinar covers how an electric motor design's performance is evaluated and maximized considering its global efficiency along the whole driving cycle. The next design challenge is to get an accurate estimation of the losses, which becomes more and more strategic in the design process in order to accelerated speed to market with balanced design and confidence. This estimation is also a key issue of thermal design. Therefore, the study of losses (in particular non-conventional losses) is crucial. Two methods are proposed to take the current wave form into account: by using an equivalent circuit model in Altair ActivateTM system modelling software, or by representing the PWM in Flux circuit context.

How to use Inspire for Motion Simulation - Webinar Recording and Training Material

High level, Matrix-based Numerical computing language & unified programming environment for all types of math from solving matrix analysis, differential equations signal analysis and control systems. It is an integrated HyperWorks post processing tool.

In this webinar ‘RohrLEx’, FLUIDON piping expert, explains the relationship between pressure pulsations and pipeline problems and the advantages in using differently specialized software for this process of optimization. So, he presents both an automatic analysis of pressure pulsations in piping systems with DSHplus and HyperStudy as well as the integration of a control created in Activate.

Discover a highly robust approach to simulate the performance of your entire product; assess the overall behavior of the multi-disciplinary system in the form of 0D, 1D and/or 3D models.

This webinar outlines how 1D block diagrams can be successfully combined with 3D non-linear multibody systems for model based development of mechatronic systems. Examples include an active suspension systems and a robotics application.

The additive manufacturing industry continues to grow as serial manufacturing applications across many sectors are realized. Topology optimization and generative design software further exploit the benefits and capacity of additive manufacturing by generating designs that increase function and reduce material, weight, design time, and cost.

In this webinar we will show how computer simulation is being used to help packaging companies predict design behavior and response, and prevent product failure when subjected to various conditions. Many companies typically think they do not have the time, resources, or funds to implement simulation into their product development. On the contrary, the well-documented ROI secured from implementing successful simulation strategies can help drastically increase profit margins. This webinar was recorded on April 26, 2018.

This webinar covers the complete fail-safe optimization process of a wing rib starting with the search of a new and more efficient design to the calculation of optimum dimensions. The replacement of a metallic fitting by an organic 3D printed version, while increasing performances and decreasing mass reduction is discussed as well. HyperStudy has also been used to perform multi-disciplinary studies throughout the process.

Altair’s AcuSolve CFD solver is capable of simulating complex multiphysics phenomenon including Heat Transfer-CFD coupling. In this webinar, two use cases are presented, using two very different calculation approaches.

This short webinar will discuss coupling of aerodynamics loading, structures vibration, mechanisms deployment and hydraulics actuation in the simulation of a high lift device. This session also includes the simulation of structure loads and actuation efficiency during flight maneuvers. A fatigue analysis ensures the longevity of the new design.

Activate 2017 enables product creators, system simulation and control engineers to model, simulate and optimize multi-disciplinary systems to ensure that all design requirements are successfully met while also identifying system level problems early in the design process. By attending this webinar, you will learn about hybrid dynamical systems (systems containing continuous-time and discrete-time dynamics) and how they can be modeled rigorously in Activate 2017.

Altair’s MotionSolve is a powerful multi-body solution to help simulate mechatronic systems. Integration with solidThinking Activate allows a user to model control systems, actuators and sensors in a convenient block diagram environment while coupled with MotionSolve via co-simulation. Models in MotionSolve can be linearized for classic control system design, and its powerful non-linear capabilities helps you model critical effects, ranging from friction, to component flexibility, to contact between colliding bodies. Additional capabilities for integration with Fortran/C/Python, and support for Modelica and Functional Mock-up Interface standards allows different domains and third-party tools to be used as needed. Finally, integration with other HyperWorks tools allow you to drive your simulations with a model-based design approach.

First out of 6 multi-body dynamics webinars presented by Rajiv Rampalli. He is giving an overview over Altairs solutions and provides many examples and talks about how customers are using Altair solutions for their MBD needs.

Bringing design optimization, fatigue analysis, casting, and 3D printing together addresses the challenges of lightweight design and enables the creation of an innovative design and manufacturing process that enhances performance and efficiency.

The 14.0 release of Altair’s Multi-body solution contains three major capabilities that span across modeling, analysis, post-processing and optimization: - 3D contact - Geometric and material nonlinear finite elements - Advanced Driver and Road For Vehicle Simulation Additionally, the ability to create complex, nonlinear systems to evaluate the dynamic behavior of systems, study vibration isolation, and design control systems, has now been expanded. The next generation of model-based development products (solidThinking Compose, Activate and Embed) will be previewed in this session, explaining how to lead product design with system modeling.