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Curing, Cracking and Distortions in Epoxy Composites. Simulating Manufacturing Processes using Finite Element Approach

This presentation is by Dr. Tomasz Garstka and Graham Barnes, LMAT Ltd.

Manufacturing induced deformations and residual stresses are an unavoidable consequence of processing composites at elevated temperatures. A number of mechanisms have been identified causing residual stresses and distortions, including mismatch in the thermal expansion, cure shrinkage of the resin, consolidation and tool-part interaction. These mechanisms usually act collectively through the curing process and may lead to severe changes in the laminate characteristic. When cured and exposed to natural environment moisture swelling, as well as subsequent stress relaxation mechanisms lead to further geometrical changes. A novel cure simulation solver is demonstrated here with the application to typical aircraft components.

The recording is about 10 minutes long and was originally presented at the 2020 ATCx Composites.

All Related ATCx Composites 2020 and Conference Presentations

HyperWorks Application at Daikin R&D Malaysia - ATCx Electronics Japan

HyperWorks Application at Daikin R&D Malaysia - ATCx Electronics Japan

1. FEA Explicit Dynamic for Drop Impact Simulation Using Altair Radioss  2. Multi parameter Sensitivity Analysis & Deterministic Design Optimization on A/C Outdoor Unit. 3. Uncertainty Quantification & Reliability Based Design Optimization 2D CFD Case Study

Conference Presentations
Powering New Possibilities in the Cloud

Powering New Possibilities in the Cloud

Together with cloud providers and our other HPC partners, Intel is driving the performance and flexibility that are critical to running advanced HPC workloads in the cloud. We collaborate across our HPC ecosystem to help cloud providers offer accelerated, secure, and agile environments using our latest technologies, such as Intel® Xeon® processors. As cloud customers continue exploring new possibilities and applications for HPC, Intel is dedicated to facilitating their success. Intel works with HPC partners from various industries to enable forward-thinking cloud use cases such as bursting, AI, and advanced analytics. Learn how Intel collaborates with Public and Private Cloud Service Providers to optimize HPC workloads for fast, cost-effective execution on Intel-based Cloud Instances.

Conference Presentations
Optimizing a Thrust Balance through a Multiphysics Approach

Optimizing a Thrust Balance through a Multiphysics Approach

Dactem (a DAM group company), developer of specialist test, measurement and assembly solutions for the aerospace industries, presents an overview of the optimization of a thrust balance used for accurate measurements in electrical thruster qualification endurance testing. The presentation will provide details on how a Multiphysics simulation approach was used to find the optimum design taking mechanical, thermal and electromagnetic performance into account. Speakers: Emmanuel Pouleau, CEO, Dactem (a DAM Group company) Pierre Moutet, Engineer, Dactem (a DAM Group company) Duration: 15 minutes

Conference Presentations
Scaling the Infinite with Altair

Scaling the Infinite with Altair

On an international stage, confidence in your design is the bridge to success. Engineering principles have been cultivated to satisfy design requirements and help analyze more and more accurately. For Team Albatross, as analysis of aircraft design holds crucial, Altair strikes to be the first choice. This integrated system houses major products such as Simlab, SImSolid, and Hypermesh which have helped us introduce new design validation analyses for the team. With Altair, we achieved greater computational power even on the simplest of laptop configurations. Altair Hypermesh has allowed dealing with complex geometries that come with our design with utmost ease, giving precise results. Powerful products of Altair such as SimSolid help us perform a plethora of analyses in a short span of time and completely eliminate the barrier of computing limitations. Such unique analysis tools of Altair have enabled Team Albatross to secure ranks in the top 3 for the past 2 years on an international level, and this year, Team Albatross also stood 1st nationwide. Seeing this, it is certain that with what Altair has to offer, Team Albatross is more than ready to advance in technological standards and bring laurels this year too!

India ATC 2021
Latest Achievements with Altair Radioss™ on Arm-based Processors

Latest Achievements with Altair Radioss™ on Arm-based Processors

In this prestation at SC21, Eric Lequiniou highlights the latest achievements of Altair Radioss™ running on Arm-based processors.

Conference Presentations
Altair and AMD Powering the Future of Simulation and HPC with 3rd Generation EPYC™ Processors

Altair and AMD Powering the Future of Simulation and HPC with 3rd Generation EPYC™ Processors

Learn how to maximize performance using AMD's 3rd Generation Epyc™ Processors to run simulations with Altair solvers in Eric Lequiniou’s presentation at SC21.

Conference Presentations
Improving Comfort and Robustness of Jabra Headsets with Simulation-driven Design, by GN Audio

Improving Comfort and Robustness of Jabra Headsets with Simulation-driven Design, by GN Audio

The usability of a headset is largely determined by a comfortable fit and its resistance to everyday use. Learn from Alice Lin, Manager of Mechanics at GN Audio R&D how she introduced FEM simulation capabilities at Jabra. The presentation shows how product design benefits from structural analysis, design for comfort, and drop test simulation. A future extension of simulation capabilities intends to address more areas and improve the simulation-driven design process efficiency. Speaker: Alice Lin, Manager of Mechanics, GN Audio Duration: 22 minutes Click the AD icon to select alternative audio translations - French, German, Portuguese and Spanish.

Future.Industry 2021
Bringing the Future Faster Through Innovation and Analysis, by American Axle & Manufacturing (AAM)

Bringing the Future Faster Through Innovation and Analysis, by American Axle & Manufacturing (AAM)

AAM has been providing mechanical drivelines to automotive customers for more than 25 years. As the automobile transitions to electrification, so too must the driveline. AAM has developed a suite of innovative, lightweight, compact and cost-optimized electric drive units and electric beam axles to meet the growing global technology demand as electric vehicles continue to expand over the next decade. Engineering simulation, optimization and validation tools were significant enablers to increase the validation confidence and reduce the time to market for these new products.

Future.Industry 2021
Resonate Well - Harvesting Bladeless Wind Energy, by Vortex Bladeless

Resonate Well - Harvesting Bladeless Wind Energy, by Vortex Bladeless

Sustainable designs last longer. David Yáñez from Vortex Bladeless, a Spanish start-up, shares his vision of the technology, the strategies used for the integration of the different physical phenomena involved in the simulation-driven design, and the development of their resonating structures having minimal parts susceptible to wear by friction. The simulation results from CFD, with fluid-structure interaction, and electromagnetic field simulation are compared with experimental wind tunnel results and from in-service environments.

Future.Industry 2021
The Future of Design Exploration with AI-powered Design

The Future of Design Exploration with AI-powered Design

Gaining insights into a product’s performances has never been easier. With the HyperWorks Design Explorer, users can easily set up and execute the design of experiments (DOE) and optimization studies, learning which attributes contribute the most to the different performances, review, plot, and compare results from multiple runs, and ultimately identify optimal designs. The quick and easy setup process is solver independent, yet fully integrated with Altair’s structural analysis solutions. On the other hand, many design specifications are quantifiable and can be confirmed by physics but optimizing a design for subjective design requirements such as the look and feel of a product requires a different approach. This is when expertAI can help. It uses machine learning to enable you to include criteria that have traditionally been considered purely subjective or expert-driven in design optimization. The AI algorithms cluster your designs with respect to their subjective behaviors allowing them to be labeled to train a model aligned with your preferences.

Future.Industry 2021
Digital Twins

Digital Twins

What if you could create 1D simulation models that retain the precision of your 3D analysis while running up to thousands of times faster?

Future.Industry 2021
Lightweighting Made Easy with Design Space for Topology Optimization

Lightweighting Made Easy with Design Space for Topology Optimization

With lightweighting at the forefront of the sustainability discussion, Altair HyperWorks has introduced a targeted environment to rapidly create models for topology optimization. The complete HyperWorks Design Space environment includes an automotive-only non-design space library, collision detection, and a fast and efficient voxel Boolean mesh engine. It facilitates the creation of new model variants in seconds without the need to go back to CAD. In addition to automotive BIW architecture studies, it supports design space local and global modeling for generic sub-systems throughout different industries. The concept adhesive workflow is also available to identify location of structural adhesive.

Future.Industry 2021
romAI: Leveraging AI to Generate Reusable Real-time Compliant Dynamic Models from Data

romAI: Leveraging AI to Generate Reusable Real-time Compliant Dynamic Models from Data

Nowadays, many Machine Learning techniques able to identify dynamic models from data are taking hold. But, can we support the learning phase leveraging our expertise obtaining models with better generalization property? To tackle this need and others we have developed a novel approach, romAI. This application combines AI and system modeling techniques to generate reusable continuous dynamic models extremely time-efficient, hence used as Reduced-Order Models to speed-up system design and optimization or in Digital Twins/Simulators for real-time applications.

Future.Industry 2021
Build Models Faster with Parts, Subsystems, and Connectors

Build Models Faster with Parts, Subsystems, and Connectors

In this session, we showcase the build and assembly of a full system model. Driven by Parts, Subsystems, and Connectors, the Altair HyperWorks™ model build and assembly workflow facilitates representation, revision, and configuration management for subsystem and system-level model building. We also demonstrate Altair’s AI-driven workflow to automatically group identical or similar parts.

Future.Industry 2021
Commoditization of Geometry, Meshing, and Morphing Workflows

Commoditization of Geometry, Meshing, and Morphing Workflows

In this session, we will showcase HyperWorks’ brand-new sketching tools, and some of the latest developments around geometry handling and mesh generation techniques, including midmeshing, mesh controls, tetra, and hexa meshing. We also show examples of using morphing to reshape parts for design, optimization, or assembly purposes.

Future.Industry 2021
Efficient Simulation Data Processing in HyperWorks

Efficient Simulation Data Processing in HyperWorks

In this session we will highlight how Altair HyperWorks supports efficient data processing and visualization, thereby helping users to make decisions faster. From the simulation-driven design workflow, fully integrated with HyperWorks’ model build functionalities, to the high-performance visualization and reporting of simulation results, HyperWorks provides the best framework to visualize, process, and report data

Future.Industry 2021
The Power of AI and ML in Product Design

The Power of AI and ML in Product Design

Altair products are quickly evolving into AI-driven products. Starting from the modeling and visualization products, the latest release of Altair HyperWorks includes features like shapeAI, which quickly finds and classifies parts “by shape” inside geometry files or finite element meshes - when you want to locate all of the bolts, shafts, and gears in a complex assembly - by applying machine learning.

Future.Industry 2021
Future.Industry CEO Keynote: The Convergence of AI, Simulation and HPC

Future.Industry CEO Keynote: The Convergence of AI, Simulation and HPC

At Altair, we see a future where seemingly disparate systems work seamlessly together to help businesses succeed. Where pin-point accuracy and speed mean the difference between winning and losing. The world of data science is intersecting with high-performance cloud computing, artificial intelligence, and IoT, unlocking limitless potential and enabling enterprises of all sizes to compete on a global scale while creating a more sustainable future.

Future.Industry 2021
AI-Powered Product Design

AI-Powered Product Design

What makes artificial intelligence a game changer is not what movies depict with the loud destructive powers of artificially intelligent robots. It’s the opposite, it is the silent creative destruction that it brings as apps in our phones or features in the tools that we use such as spam filters, fraud detectors, and recommendation engines. When combined, these tools make our lives more enjoyable, safe, and productive. In a similar spirit, at Altair, we have been working on powering product design and development with AI to make your work lives more enjoyable, and productive. Our focus has been improving processes and outcomes by reducing repetitive, labor-intensive, non-value-added tasks as well as emulating experts and enriching performance predictions with real-time field predictions. What makes these offerings unique is their no-code integration to the tools that you are already familiar with and hence not requiring you to have to leave your own working environment. In this presentation, examples of such AI-Powered product design processes will be demonstrated. The presentation by Dr. Fatma Kocer, VP of Engineering Data Science at Altair, aired at Future.AI in June 2021, and is almost 30 minutes long. Ready to see how your company can drive innovation with AI-powered design? Contact our solutions experts today. View all Future.AI 2021 Presentations

Future.AI 2021
2021 HPC Summit, Oracle Breakout Session - The Most Powerful HPC Platform in the Cloud

2021 HPC Summit, Oracle Breakout Session - The Most Powerful HPC Platform in the Cloud

This presentation discusses how and why business are moving to Oracle Cloud and what benefits they're realizing in areas including biomedical research, automotive simulation, and weather forecasting. The presentation, by HPC cloud architect Dr. Kevin Jorissen from Oracle, was recorded at the 2021 Altair HPC Summit, and is about 30 minutes long. View all HPC Summit 2021 Presentations

HPC Summit 2021
Redefine What’s Possible with HPC

Redefine What’s Possible with HPC

We are seeing a mass increase in data, coming at us from all directions. Whether you are running AI-enhanced HPC applications on-premises or HPC workloads in the cloud, you need platforms and solutions that will offer the performance, scalability, and flexibility to redefine what’s possible with HPC. This presentation by Trish Damkroger from Intel aired at the 2021 Altair HPC Summit, and is about 17 minutes long. View all HPC Summit 2021 Presentations

HPC Summit 2021
Scalability Study of Large Ditching Model using Altair Radioss Mono- and Multi-domain Techniques

Scalability Study of Large Ditching Model using Altair Radioss Mono- and Multi-domain Techniques

The scalability performance of Altair Radioss software when running in parallel with up to 1152 cores, using mono and multi-domain techniques, was assessed for a large airplane-ditching model. Within the range of cores tested for the multi-domain (72 to 288 cores), the overall efficiency of the multi-domain simulations was significantly higher than the monodomain, taking almost a third of the time to complete the simulation when compared to the monodomain model for 72 cores. Both techniques have shown excellent scalability, with high scaling efficiency and with outstanding reliability of the results. This presentation by Rafael Bini Leite from National Institute for Aviation Research (NIAR), Amarendra Joshi from Oracle, and Jean-Michele Terrier of Altair aired at the 2021 Altair HPC Summit, and is about 25 minutes long. View all HPC Summit 2021 Presentations

HPC Summit 2021
Less Weight, More Freight

Less Weight, More Freight

TransAnt GmbH is an Austrian joint venture by ÖBB Rail Cargo Group and voestalpine Stahl GmbH with the aim to bring more efficient and effective transport alternatives on to the market and thus making rail freight transport more attractive and sustainable.

In this presentation the company talks about the development of their freight wagon “TransANT” - a revolutionary platform concept that reacts to the changing needs of their customers. Its 20% lighter underframe creates a payload advantage of up to 4 tonnes per wagon. Industry-specific wagon bodies and straightforward swapping make for ideal logistics solutions - adaptable to every type of logistical requirements. Using Altair software, the company is currently making TransANT assemblies ready for serial production.

Presented at the ATCx Heavy Equipment in May 2021.

Speakers: Anja Schmid, Key Account Manager & Andreas Tomschi, Development Engineer, TransAnt

Duration: 20 minutes

Conference Presentations
Using FEA for train homologation - modeling bolted assemblies, composites parts, and topology optimization

Using FEA for train homologation - modeling bolted assemblies, composites parts, and topology optimization

In order to ensure the safety of passengers and on-board personnel, finite element calculation is used at SNCF as part of the acquisition, renovation / modernization projects of trains as a decision aid and preparation for testing approval of trains. This is the main case of the mechanical strength of bolted and screwed assemblies, and more and more of the integration of composite materials into rolling stock structures in order to make them more capacious and less energy intensive. To do this, SNCF is developing methodologies to make the modeling of bolted assemblies and composite parts more reliable, as well as topology optimization. The tools of the HyperWorks suite, and in particular, the OptiStruct solver, allow SNCF to represent its types of materials, as well as these phenomena (bolted assemblies + topology optimization).

Presented at the ATCx Heavy Equipment in May 2021.

Speakers: Patrick Jumin, Derik Joël Kengne Tapchom & Karim Slimani, SNCF

Duration: 20 minutes

Conference Presentations
First Time Right Machine Design with CAE Simulation

First Time Right Machine Design with CAE Simulation

G.S. Vidyaprakash presents how Lakshmi Machine Works Ltd. drives the design process with simulation. In his presentation First Time Right Machine Design with CAE Simulation, he discusses reliable simulation techniques to predict & prevent failure modes.

ATCx Industrial Machinery 2021
AI Powered Product Design

AI Powered Product Design

Dr. Fatma Kocer VP, Engineering Data Science at Altair showcases the impact of AI in development environments. In particular on how CAE tools will evolve and Design Exploration is taken to the next level.

ATCx Industrial Machinery 2021
Manufacturing Process Simulation The Right Model for the Right Decission at the Right Time

Manufacturing Process Simulation The Right Model for the Right Decission at the Right Time

Brett Chouinard, President and COO of Altair discusses Development challenges in Industrial machinery and illustrates how Altair's scalable simulation solutions provide the environment for simulation-driven innovation and how machine learning expands the capabilities furter.

ATCx Industrial Machinery 2021
Failing Fast is not an option! Develop world

Failing Fast is not an option! Develop world's first robotic car storage service with accurate virtual prototypes

Benoit Pelourdeau presents how Stanley Robotics SAS drives the design process with simulation, to develop the world's first robotic car storage service. Learn from him how the interdisciplinary mechatronic product development team succeeds with accurate virtual prototypes.

ATCx Industrial Machinery 2021
Faster evaluation of real-world machines -  Improve the Design with Studies and Design Exploration

Faster evaluation of real-world machines - Improve the Design with Studies and Design Exploration

Simon Zwingert, Technical Consultant, gives a Demo Sessions on Altair Simulation Solutions for faster evaluation of real-world machines, explaining how, to improve the design with studies and the design exploration on the complete assembly to perform weld line optimization.

ATCx Industrial Machinery 2021
Faster evaluation of real-world machines -  Vibration Reduction with topology optimization

Faster evaluation of real-world machines - Vibration Reduction with topology optimization

Daniel Jauss, Application Engineer CAE, gives a Demo Sessions on Altair Simulation Solutions for faster evaluation of real-world machines, explaining how to realize vibration reduction with topology optimization performing a modal analysis & Optimization of a machine portal, identifies economic manufacturing alternatives, and conducts a topology optimization for sheet metal constructions.

ATCx Industrial Machinery 2021
From CNC Jobshop to the largest manufacturer of CNC Rotary tables

From CNC Jobshop to the largest manufacturer of CNC Rotary tables

Indradev Babu, Managing Director, UCAM PVT LTD, explains how he developed a CNC Jobshop to the largest manufacturer of CNC Rotary tables—presenting different development examples, he explains how Simulation Driven Design helps him to differentiate and what simulation Strategies he implements in the customer-centric development for the following generation Machine Tools at UCAM.

ATCx Industrial Machinery 2021
Simulation along product life cycle – The future is now From motivation to customer value

Simulation along product life cycle – The future is now From motivation to customer value

Industry expert Dennis Baum presents how Weber Maschinenbau applies simulation, how simulation can be used along product lifecycle and which benefits arise to customers and internal processes.

ATCx Industrial Machinery 2021
Simulation as a central element of Mayer & Cie’s digital development strategy More efficient machine generations thanks to  virtual product development

Simulation as a central element of Mayer & Cie’s digital development strategy More efficient machine generations thanks to virtual product development

Mayer & Cie. GmbH & Co. KG sets simulation as a central element of the digital development strategy and leverages virtual product development for more efficient machine generations. Marcel Wohlleb presents simulation applications and illustrates how customers of the world market leader in circular knitting benefit.

ATCx Industrial Machinery 2021
Economic CNC machine design through structural optimization

Economic CNC machine design through structural optimization

Mr. Vijay Zala and Mr. Pragnesh Zala present development methodologies for new economic machine generations and showcase why Jyoti CNC Automation Ltd. sets simulation at the core of the development strategy.

ATCx Industrial Machinery 2021
ATCx E-Powertrain - E-Motor Panel Discussion

ATCx E-Powertrain - E-Motor Panel Discussion

A recording of the electric motor development panel discussion as part of the ATCx Electric Powertrain virtual event in March 2021. The panel features insight from Cleef Thackwell, Lead Motor Design Engineer at Jaguar Land Rover; Dr. Lars Fredriksson, VP Global Automotive at Altair; James Eves, Team Manager at Altair; Jonathan Stevens, Senior Development Engineer at Equipmake; Andy Jones, Innovation Program Manager at HiETA Technologies; Sergi Riba, Design Engineer at Safran Ventilation Systems; and Vincent Leconte, Senior Director of Global Business Development, Electromechanical Solutions at Altair.

Conference Presentations
Battery Part 1: Developing Predictive Electro Thermal Cell Models for Pack Level Deployment

Battery Part 1: Developing Predictive Electro Thermal Cell Models for Pack Level Deployment

Martin Kemp, Regional Manager at Altair, Dr. Denis Cumming, a Senior Lecturer at The University of Sheffield, John Milios, CEO at Sendyne, Dr. Gregory Offer, Reader at Imperial College London and finally Professor Jun Xu, Director of Vehicle Energy & Safety Laboratory at The University of North Carolina, present - Developing Predictive Electro Thermal Cell Models for Pack Level Deployment. This presentation will focus on the simulation of the battery cell to represent its complex thermal and mechanical behaviour. The thermal behaviour requires the simulation of the electric behaviour within the cell which leads to the generation of heat. Managing the thermal behaviour is fundamental to the long term health of the battery. The talk provides an overview of the technologies used to simulate battery behaviour, commencing with the understanding of the battery structure including the simulation of electrode manufacture. Both electrochemical and equivalent circuit models will be discussed with the advantages and disadvantages of both methods presented. Finally, machine learning technology is used to create an intelligent cell model which retains accuracy whilst delivering computational efficiency which can be used in Part 2.

Conference Presentations
Battery Part 3: Simulation Technology Facilitating Battery Pack Range Optimization

Battery Part 3: Simulation Technology Facilitating Battery Pack Range Optimization

Dr. Richard Boyd, Technical Specialist at Altair take us through his presentation, Simulation Technology Facilitating Battery Pack Range Optimization. Richard will take the battery module presented in Part 2 and create a full 3D model of the module - the duty cycle, event and optimization is repeated in this environment. This is performed efficiently in a Finite Element environment. In addition, a link to a 3D Computational Fluid Dynamics solver is highlighted if additional verification is required.

Conference Presentations
Multi-Physics Design of e-Motors Using Optimization with Examples from Porsche and AMG

Multi-Physics Design of e-Motors Using Optimization with Examples from Porsche and AMG

Dr. Lars Fredriksson, VP - Simulation Driven Innovation at Altair, presents the multi-physics design of e-motors with a particular focus on optimising performance including efforts to maximize torque and power under defined driving conditions while keeping rotor stresses, motor vibrations and motor temperature within certain limits. We’ll also see some specific examples of this process as applied to e-motor development at both Porsche and AMG.

Conference Presentations
Creating the World’s Most Power Dense Electric Motor

Creating the World’s Most Power Dense Electric Motor

James Eves, Team Manager at Altair, Jonathan Stevens, Senior Development Engineer at Equipmake and Andy Jones, Innovation Program Manager at HiETA Technologies, discuss AMPERE, a joint project to produce an extremely lightweight, efficient but low-cost electric motor with an extremely high continuous power density. The consortium will present some of the engineering challenges that designing such a high performance motor has posed, and how these challenges have been overcome through advanced manufacturing technology and simulation driven design.

Conference Presentations
Delivering the Electric Revolution with Intelligent Simulation Technologies

Delivering the Electric Revolution with Intelligent Simulation Technologies

Dr. Royston Jones, CTO and Dr. Anthony Hahnel, Technical Director, give their keynote presentation during the ATCx Driving Innovation in Electric Powertrain 2021.

Conference Presentations
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